机加工质量控制计划范例 HT
2020-02-17
来源：小侦探旅游网
Control Plan 控 制 计 划Sample Trial Run试生产样件Production生产Key window/Phone ：主要联系人/电话：Date（Orig.）日期（原订）：Customer Engineering Approval/Date (If Required)顾客工程批准/日期（如需要）：Customer Quality Approval/Date (If Required)顾客质量批准/日期（如需要）：Other Approval/Date (If Required)其它批准（如需要）：Methods方法ProcessProductCharacteristiCharacteristiProduct/Process/Spec./Tolec Classc ClassEvaluation Measurement Tech.rance过程特性分产品特性分评价/测量技术 产品/过程/规格/公差类类Sample样件First Inspection首检ProcessInspection过程检查Finalinspection最终检查Control Method控制方法Date（Rev.）日期（ 修订）：***-CP-******Customer Part No./ Rev.客户零件编号/版本:Part Name/Description零件名称/描述 :Supplier：供方：Core Team:核心小组key window/Phone ：主要联系人/电话：Other Approval/Date (If Required)其它批准（如需要）Characteristics特性Part/ProcessNo. 零件/过程 编号Process Name/OperationDescription过程名称/操作描述Machine, Device,Jig, Tools For Mfg. 机器、装置、夹具、工装No.编号Product 产品Process过程Reaction Plan 反应计划10Incoming Inspection进料检验Material type材质American code:AISI 12151.Check the material certification2.Third party test one time two years1.检查材质证明书2.每年一次第三方检测Micrometer 千分尺(0~25mm)4513848310PCS/Batch1份/BatchIncoming inspection report进料检验报告(编号：LCN-8F041D)Incoming inspection report进料检验报告(编号：LCN-8F041D)Incoming inspection report进料检验报告(编号：LCN-8F041D)Incoming inspection report进料检验报告(编号：LCN-8F041D)Close off /Return to supplier隔离 / 退货Outer diameter外径Ф28 -0.03Close off / Return to supplier隔离 / 退货Striagtness直线度Striagtness thanInspection in the designated area welter0.5mm/1000mmthe material弯曲程度1000mm范围内小在指定区域内滚动检查于0.5mmNo Scratch, Rust...无拉伤、无锈斑……Visual check 目视10PCS/BatchClose off / Rework /Sort隔离 / 返工/ 全检Surface defects表面缺陷10PCS/BatchClose off / Return to supplier隔离 / 退回供应商Send out material发料20Turning 车削加工L-35Send wrong material发错料Color mark颜色标识Green mark绿色标识The operator and warehouseReturn to warehouse / close offkeeper check each other 操作员人员和仓库管理员互相检退回仓库 / 隔离验Program checking report 程序确Corrected the program 修改程序认报告（报告编号：LCN-6F050)Tooling Sheet 刀具清单（编号：LCN-7F106)Technice Size工艺尺寸Check by technic manager 技术经理审核Reset-up重新调整Reset-up重新调整Close off / Rework隔离 / 返工Close off / Rework隔离 / 返工Close off / Rework隔离 / 返工Close off / Rework隔离 / 返工Close off / Rework隔离 / 返工Close off / Rework隔离 / 返工Close off / Rework / Scrap隔离 / 返工 / 报废Reset-up重新调整Revolution 转数Clamp tooling刀具夹头紧固1.Turning Facing光平面2.Drilling hole 钻孔3.Brilling Hole 镗孔Turning tool 车刀Drilling tool 钻头 Turning Facing光平面Center hole中心孔20421916154 .Reamering hole铰孔Reamering tool 铰刀32215.Dilling hole钻孔6.Boring hole 镗孔Boring tool 镗刀18Hole diameter 孔径Rev 转速3000rad/minF进刀量=0.02mm/rDrilling tool 钻头Hole diameter 孔径Angle 角度Hole diameter 孔径Radius 圆角Angle 角度Angle 角度Hole diameter 孔径Hole diameter 孔径Rev 转速2500rad/minF进刀量=0.03mm/rRev 转速1000rad/minF进刀量=0.02mm/rRev转速3000rad/minF进刀量=0.03mm/rRev转速2500rad/minF进刀量=0.03mm/rRev 转速3000rad/minF进刀量=0.02mm/rMake program 编程A01-002Program checking程序确认No disentangle 要求夹紧无Check tooling and device用工具检查有松开动无松动Φ5.0Φ5.6 +0.220°Φ5.9±0.117.5 +0.02/-0.0314.5+0.220°Φ5.5 +0.02/-0.005Φ103pcs/ Machine start up orChange toolPing gauge 塞规(UGZ-***-0001/UGZ-***-0001)Contracer轮廓仪(DD-0009)Projector 投影仪(490127)Height Tester0~30mm(01194)高度规Projector 投影仪(490127)Contracer轮廓仪(DD-0009)Ping gauge 塞规(UGZ-***-0001/UGZ-***-0001)3pcs/ Machine start up orChange tool3pcs/ Machine start up orChange tool3pcs/ Machine start up orChange tool3pcs/ Machine start up orChange tool3pcs/ Machine start up orChange tool3pcs/ Machine start up orChange tool3pcs/ Machine start up orChange tool1pcs/3H1pcs/3H1pcs/3H1pcs/3H1pcs/3H1pcs/3H3pcs/3HAQL1.5 C=0AQL1.5 C=0AQL1.5 C=0AQL1.5 C=0AQL1.5 C=0AQL1.5 C=0AQL1.0 C=0Technice Size工艺尺寸Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Process technice size过程工艺尺寸Boring tool 镗刀Φ12.2+0.04/0Ping gauge 塞规(UGZ-***-0001/UGZ-***-0001)3pcs/3H1.Inspection report (PIR A01-002)Close off / Rework /SortAQL1.0 C=02.SPC control隔离 / 返工 /全检1.检验报告(报告编号：A01-002)2.SPC控制AQL1.0 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工37Jumpness全跳动Concentricity Gage同轴度仪(19753-A-10P)3pcs/ Machine start up orChange tool3pcs/3HCharacteristics特性Part/ProcessNo. 零件/过程 编号Process Name/OperationDescription过程名称/操作描述Machine, Device,Jig, Tools For Mfg. 机器、装置、夹具、工装ProcessProductCharacteristiCharacteristiProduct/Process/Spec./Tolec Classc ClassEvaluation Measurement Tech.rance过程特性分产品特性分评价/测量技术 产品/过程/规格/公差类类Methods方法Sample样件First Inspection首检3pcs/ Machine start up orChange toolProcessInspection过程检查1pcs/3HFinalinspection最终检查Control Method控制方法Reaction Plan 反应计划No.编号Product 产品Process过程7.Turning OutsideDiameter车外圆Turning tool 车刀4Outside diameter 外径Rev 转速2500rad/minΦ14.03Projector 投影仪(490127)Chamfer 倒角F进刀量=0.03mm/r1.4±0.015Projector 投影仪(490127)3pcs/ Machine start up orChange tool3pcs/3HInspection report (PIR A01-002)AQL1.5 C=0检验报告(报告编号：A01-002)Inspection report (PIR A01-1.Inspection report (PIR A01-002)AQL1.0 C=02.SPC control1.检验报告(报告编号：A01-002)2.SPC控制AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工Close off / Rework隔离 / 返工5Outside diameter 外径Φ12.6±0.03Projector 投影仪(490127)3pcs/ Machine start up orChange tool1pcs/3HClose off / Rework隔离 / 返工1Outside diameter 外径Φ16.18 0/-0.043pcs/ Machine start up orMicrometer 千分尺(0~25mm)45138483Change tool3pcs/3H1.Inspection report (PIR A01-002)Close off / ReworkAQL1.0 C=02.SPC control隔离 / 返工1.检验报告(报告编号：A01-002)2.SPC控制AQL1.5 C=0AQL1.5 C=0AQL1.5 C=0AQL1.5 C=0AQL1.5 C=0AQL1.5 C=0AQL1.5 C=0AQL1.5 C=0AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工Close off / Rework /Sort隔离 / 返工/全检Close off / Rework隔离 / 返工Close off / Rework隔离 / 返工Close off / Rework隔离 / 返工Close off / Rework隔离 / 返工Close off / Rework隔离 / 返工Close off / Rework隔离 / 返工Close off / Rework隔离 / 返工Close off / Rework隔离 / 返工Close off / Rework隔离 / 返工Close off / Rework隔离 / 返工Close off / Rework隔离 / 返工Close off / Rework隔离 / 返工Reset-up重新调整Close off / Rework隔离 / 返工Close off / Rework隔离 / 返工Close off / Rework隔离 / 返工Close off / Rework隔离 / 返工Close off / Rework隔离 / 返工Close off / Rework / Scrap隔离 / 返工 / 报废Close off / Rework隔离 / 返工Close off / Rework隔离 / 返工Close off / Rework隔离 / 返工Close off / Rework隔离 / 返工Close off / Rework隔离 / 返工Close off / Rework隔离 / 返工Close off / Rework隔离 / 返工258.Cutting Groove 割槽Cutting tool 切断刀23811841269.Cutting off 切断10.Drilling hole钻孔Cutting tool 切断刀Drilling tool 钻头1722364014333111.Drilling hole钻孔12.Boring Hole 镗孔Drilling tool 钻头Boring tool 镗刀23301312352413.Turning OutsideDiameter车外圆Turning tool 车刀63928929727Angle 角度Outside diameter 外径Roughness 粗糙度Width宽度Length 长度Angle 角度Radius圆弧Length 长度Inside diameter 外径Concentricity 同轴度Roughness 粗糙度Length 长度Angle 角度Chamfer 倒角Hole diameter 孔径Inside diameter 外径Chamfer 倒角highness 高度highness 高度parallel平行度Inside diameter 外径Outside diameter 外径Roughness 粗糙度Chamfer 倒角highness 高度Chamfer 倒角highness 高度Chamfer 倒角Rev 转速2500rad/minF进刀量=0.03mm/rRev 转速2500rad/minF进刀量=0.03mm/rRev 转速3000rad/minF进刀量=0.02mm/rF进刀量=0.03mm/rRev 转速2500rad/minF进刀量=0.03mm/rRev 转速2500rad/minRev 转速2500rad/minF进刀量=0.03mm/r±5°45.6°Projector 投影仪(490127)Micrometer 千分尺(0~25mm)45138483Roughness Tester 粗糙度仪DTS03AHeight Tester0~30mm(01194)高度规Projector 投影仪(490127)Projector 投影仪(490127)Projector 投影仪(490127)Height Tester0~30mm(01194)高度规Ping gauge 塞规(UGZ-***-0001/UGZ-***-0001)Concentricity Gage同轴度仪(19753-A-10P)3pcs/ Machine start up orChange tool3pcs/ Machine start up orChange tool3pcs/ Machine start up orChange tool3pcs/ Machine start up orChange tool3pcs/ Machine start up orChange tool3pcs/ Machine start up orChange tool3pcs/ Machine start up orChange tool3pcs/ Machine start up orChange tool3pcs/ Machine start up orChange tool3pcs/ Machine start up orChange tool3pcs/ Machine start up orChange tool3pcs/ Machine start up orChange tool3pcs/ Machine start up orChange tool3pcs/ Machine start up orChange tool1pcs/3H1pcs/3H1pcs/3H1pcs/3H1pcs/3H1pcs/3H1pcs/3H1pcs/3H1pcs/3H3pcs/3H1pcs/3H1pcs/3H1pcs/3H1pcs/3HФ 14+0.05Ra1.62.2 +0.2/011.8±0.2±1°3°R0.1 +0.1(2X)23.4±0.1Φ6+0.1Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Inspection report (PIR A01-002)AQL1.0 C=0检验报告(报告编号：A01-002)AQL1.5 C=0AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Ra6.39±0.25±3°118°Roughness Tester 粗糙度仪DTS03AProjector 投影仪(490127)Contracer轮廓仪(DD-0009)Projector 投影仪(490127)0.2 +0.2/0.1*45Φ10 Φ8.8±0.10.1*45°2.5+0.21.2±0.025Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Inspection report (PIR A01-002)AQL1.5 C=0检验报告(报告编号：A01-002)Inspection report (PIR A01-002)AQL1.5 C=0检验报告(报告编号：A01-002)Process technice size过程工艺尺寸Ping gauge 塞规(UGZ-***-0001/UGZ-***-0001)Projector 投影仪(490127)Height Tester0~30mm(01194)高度规Height Tester0~30mm(01194)高度规Dial indicator千分表3pcs/ Machine start up orChange tool3pcs/ Machine start up orChange tool3pcs/ Machine start up orChange tool3pcs/ Machine start up orChange tool3pcs/ Machine start up orChange tool3pcs/ Machine start up orChange tool3pcs/ Machine start up orChange tool3pcs/ Machine start up orChange tool3pcs/ Machine start up orChange tool3pcs/ Machine start up orChange tool3pcs/ Machine start up orChange tool3pcs/ Machine start up orChange tool3pcs/ Machine start up orChange tool1pcs/3H1pcs/3H1pcs/3H1pcs/3H3pcs/3H3pcs/3H1pcs/3H1pcs/3H1pcs/3H1pcs/3H1pcs/3H1pcs/3H1pcs/3HAQL1.5 C=0AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Inspection report (PIR A01-002)AQL1.5 C=0检验报告(报告编号：A01-002)AQL1.5 C=0AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Φ13 +0.04Φ14.6+0.1Ra1.60.2±0.05*45°3.8+0.10.2±0.1*45°19.6+0.05/00.3±0.05*20°Ping gauge 塞规(UGZ-***-0001/UGZ-***-0001)Micrometer 千分尺(0~25mm)45138483Roughness Tester 粗糙度仪DTS03AProjector 投影仪(490127)Height Tester0~30mm(01194)高度规Projector 投影仪(490127)Height Tester0~30mm(01194)高度规Projector 投影仪(490127)Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Inspection report (PIR A01-002)AQL1.0 C=0检验报告(报告编号：A01-002)AQL1.5 C=0AQL1.5 C=0AQL1.5 C=0AQL1.5 C=0AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Inspection report (PIR A01-002)AQL1.5 C=0检验报告(报告编号：A01-002)Inspection report (PIR A01-002)AQL1.5 C=0检验报告(报告编号：A01-002)Characteristics特性Part/ProcessNo. 零件/过程 编号Process Name/OperationDescription过程名称/操作描述Machine, Device,Jig, Tools For Mfg. 机器、装置、夹具、工装ProcessProductCharacteristiCharacteristiProduct/Process/Spec./Tolec Classc ClassEvaluation Measurement Tech.rance过程特性分产品特性分评价/测量技术 产品/过程/规格/公差类类Methods方法Sample样件First Inspection首检ProcessInspection过程检查Finalinspection最终检查Control Method控制方法Reaction Plan 反应计划No.编号Product 产品Process过程3Outside diameter 外径Φ27.3 +0.06/+0.02Micrometer 千分尺(25~50mm)451384833pcs/ Machine start up orChange tool3pcs/3H1.Inspection report (PIR A01-002)Close off / Rework /SortAQL1.0 C=02.SPC control隔离/返工/全检1.检验报告(报告编号：A01-002)2.SPC控制Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Inspection report (PIR A01-002)AQL1.0 C=0检验报告(报告编号：A01-002)Inspection report (PIR A01-002)AQL1.5 C=0检验报告(报告编号：A01-002)Inspection report (PIR A01-002)AQL1.5 C=0检验报告(报告编号：A01-002)AQL1.5 C=0100%Production flow shee生产流转单 （编号：LCM-7F015)Close off / Rework隔离 / 返工Close off / Rework隔离 / 返工Close off / Rework隔离 / 返工Close off / Rework隔离 / 返工Clear / Inform to leader清理/通知组长1034424230Cleaning 清洗Automatic ultrasoniccleaning (MachineNo.:Q01)超声波清洗机 (设备编号：Q01)highness 高度Concentricity 同轴度Chamfer 倒角Chamfer 倒角Different parts mix不同的零件混合在一起Washing basket清洗蓝内3.6+0.05Height Tester0~30mm(01194)高度规Concentricity Gage同轴度仪(19753-A-10P)3pcs/ Machine start up orChange tool3pcs/ Machine start up orChange tool3pcs/ Machine start up orChange tool3pcs/ Machine start up orChange tool1pcs/3H3pcs/3H1pcs/3H1pcs/3H-0.1Projector 投影仪(490127)Projector 投影仪(490127)Visual check目视检查+0.2Dempty washing basket使用空的清洗篮100%/ShiftDifferent batches are mix不同批次混在一起Different color of flow sheet不同颜色流转单Visual checkMachine no. card on the目视检查washing basket机器号牌放进清洗篮Consistency 浓度Temperature温度Time时间Change washing solution更换清洗液Consistency 4%±2%65℃±5℃30 Minutes / Basket30分钟 / 篮1times / 15 days1 layer of parts on thewashing basket清洗篮内只能放1层零件198HConsistency浓度检测仪(设备编号：080923)Thermometer温度计Set up the washing machine设定清洗机时间Visual check目视检查Check by 20 times magnifier20倍放大镜目视检查Salt Spray Tester 盐雾试验箱x-ray fluorescence testerX-荧光射线测试仪Check by 20 times magnifier20倍放大镜目视检查Visual check目视检查Visual check目视检查Visual check目视检查Visual check目视检查Calculagraph计时器Visual check目视检查Visual check目视检查Visual check目视检查Visual check目视检查Visual check目视检查3pcs/Plating start up orAdd liquor3pcs/Plating start up orAdd liquor10pcs/Shift100%Production flow shee生产流转单 （编号：LCM-7F015)Inform to leader通知组长Note formNote form10pcs/Shift100%Note formCuting oil not clean up油污没有清洗干净Close off / Rework隔离 / 返工Close off / Rework隔离 / 返工Close off / Rework隔离 / 返工Change thewashing solution更换洗涤剂Close off / Sorting隔离 / 全检Close off / Rework隔离 / 返工Close off / Rework隔离 / 返工Close off / Sorting隔离 / 全检Close off / Rework隔离 / 返工Rework 返工Rework 返工Note formPart Surface bumps零件表面碰伤40Plating 电镀Salt Spray Test 盐雾试验Patrs quantity零件数量10pcs/Shift100%Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Inspection report检验报告（报告编号：*******）Inspection report检验报告（报告编号：*******）43Plating thickness 镀层Surface bumps表面碰伤Surface is dirty表面有脏物Parts accumulate零件堆积 Zn:5～10µmPut in tray one by one放进盘子排序摆放Appointed inspection area指定检查区Special packing material专用包材60pcs/ tray300pcs/boxLabel on every tray每盘贴标签Vacuum抽真空Vacuum抽真空1 minute1分钟Customer Name / ArticleNo/qty /packing date客户名/品名/数量/日期Customer Name / ArticleNo/qty /packing date客户名/品名/数量/日期60pcs/ tray300pcs/box100%100%Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Check List 检查清单Check List 检查清单Production flow shee生产流转单 （编号：LCM-7F015)Check List 检查清单50Final inspection 成品检验100%Every batch每批次Every batch每批次100%Every batch每批次Every batch每批次100%60Packing包装Plastic tray塑料托盘Box 纸箱Wood block木板Parts surface damage零件损坏Quantity数量Different batches are mix不同批次混在一起Rework 返工100%Every batch每批次Every batch每批次Rework 返工Check List 检查清单Rework 返工70Inspection /Storing检验/入库Labeling贴标签Quantity数量100%Every batch每批次Every batch每批次Every timeEvery timeCheck List 检查清单Rework 返工Check List 检查清单Check List 检查清单Check List 检查清单Rework 返工Rework 返工Rework 返工80 Characteristic
Shipment /Dock audit出货/检验 CustomercharacteristicProduct
characteristic or
Labeling / Quantity标签/数量Packaging 包装page: /
Characteristics特性Part/ProcessNo. 零件/过程 编号Process Name/OperationDescription过程名称/操作描述Machine, Device,Jig, Tools For Mfg. 机器、装置、夹具、工装ProcessProductCharacteristiCharacteristiProduct/Process/Spec./Tolec Classc ClassEvaluation Measurement Tech.rance过程特性分产品特性分评价/测量技术 产品/过程/规格/公差类类Methods方法Sample样件First Inspection首检ProcessInspection过程检查Finalinspection最终检查Control Method控制方法Reaction Plan 反应计划No.编号Product 产品Process过程Product characteristic or process parameter which affects a product's fit/function or has other reasons for control and documentation such as customer requirements.影响产品的配合/功能或关于控制和文件化有其它原因（如客户特殊要求）的产品特性或过程参数。ApprovalTeam Member/ TitleTeam Member/ TitleTeam Member/ TitleTeam Member/ TitleTeam Member/ TitleTeam Member/ Title